Kuklabaz IIoT Platform
Industrial Internet of Things — connect, monitor and optimize your machines, sensors and production lines in real-time.
Kuklabaz IIoT Platform
BilTAY RoboticsKuklabaz IIoT Platform is an industrial IoT solution that unifies all machines, sensors and devices in your factory on a single centralized platform. It provides end-to-end visibility of your production processes through real-time data collection, monitoring and analysis.
Supporting industrial communication protocols such as OPC UA, MQTT, Modbus and MTConnect, it connects all your equipment regardless of brand or model. Edge computing architecture ensures low latency and high reliability.
With full integration with ProCOST MES, SCIENTA ERP and KAYISI QDMS, collected data is automatically transferred to business processes. Maximize your factory efficiency with predictive maintenance, energy optimization and digital twin scenarios.
Key Features
Powerful features that make Kuklabaz IIoT Platform the industrial connectivity backbone of your factory.
Real-Time Data Collection
Millisecond-level data flow from machines, sensors and PLCs — instant production visibility.
Multi-Protocol Support
Universal connectivity with OPC UA, MQTT, Modbus TCP/RTU, MTConnect, PROFINET and REST API.
Edge Computing
Edge processing for low latency, high reliability and bandwidth optimization.
Predictive Maintenance
Failure prediction with machine learning — prevent unplanned downtime, reduce maintenance costs.
Energy Monitoring & Optimization
Monitor energy consumption in real-time, detect waste and optimize usage.
Digital Twin
Create virtual models of physical assets — simulation, optimization and scenario analysis.
Platform Components
Comprehensive IIoT ecosystem from connectivity to visualization.
Connectivity Layer
Industrial communication infrastructure connecting your machines and devices to the platform.
OPC UA Gateway: Secure and reliable data flow with industrial standard protocol
MQTT Broker: High performance at low bandwidth with lightweight messaging protocol
Modbus Adapter: Protocol converter integrating legacy equipment to the platform
MTConnect Agent: Standard format data collection from CNC machines
Data Processing & Analytics
Layer that transforms raw collected data into meaningful business intelligence.
Stream Analytics: Real-time data stream analysis and event processing engine
Alarm Management: Threshold-based automatic alarm and notification system
Trend Analysis: Long-term data trend visualization and anomaly detection
ML Pipeline: Machine learning for predictive maintenance and quality prediction
Integration & Visualization
Data transfer to business processes and visual monitoring dashboards.
MES Integration: Bidirectional data flow and work order connection with ProCOST MES
ERP Integration: Production data, OEE and cost synchronization with SCIENTA ERP
Dashboard Builder: Customizable real-time monitoring panels with drag-and-drop
Mobile Access: Factory monitoring from anywhere via tablet and smartphone
Advanced Capabilities
Enterprise-grade monitoring and analytics features.
OEE Monitoring
Machine-level OEE (Overall Equipment Effectiveness) calculation, visualization and benchmarking.
Downtime Analysis
Automatic detection, classification and root cause analysis of planned and unplanned downtimes.
Quality Correlation
Automatically detect relationships between production parameters and quality outcomes.
Energy Map
Machine, line and facility-level energy consumption mapping and carbon footprint tracking.
Secure Architecture
TLS encryption, role-based access control and industrial security standards.
Scalable Structure
From 10 machines to 10,000+ sensors — modular platform that grows with your needs.
Benefits & Results
Measurable value for your production operations.
30%+ OEE Increase
Measurable improvement in overall equipment effectiveness through real-time machine monitoring and optimization.
50% Less Unplanned Downtime
Predict failures in advance with predictive maintenance algorithms, minimize downtime.
15-25% Energy Savings
Reduce consumption and lower your carbon footprint with energy monitoring and optimization.
Full Traceability
End-to-end recording of production parameters — fast root cause analysis for customer complaints.
Data-Driven Decisions
Real-time dashboards and analytics for data-based rather than intuitive decision making.
Rapid Deployment
Start seeing first data within 2-4 weeks thanks to modular architecture.
Implementation Process
End-to-end support for seamless deployment.
01
Discovery & Inventory
Detailed inventory of existing machine park, sensors and communication infrastructure.
02
Connectivity & Setup
Gateway installation, protocol configuration and first data flow verification.
03
Dashboard & Integration
Monitoring panel design, alarm rules and MES/ERP integration.
04
Optimization & Expansion
Predictive maintenance, energy optimization and adding new machines/lines.
Statistics
30%+ OEE increase, 50% less unplanned downtime, 15-25% energy savings — results achieved with Kuklabaz IIoT Platform.
Leading digital transformation of Turkish industry since 2006.
Hundreds of enterprises across Turkey grow with BilTAY solutions.
From ERP to CRM, MES to BI — everything under one roof in the NexUS ecosystem.
Software, Engineering, Robotics, and Consulting for 360° digital transformation.
With BilTAY NexUS, we unified all departments on a single platform. The increase in our efficiency is clearly visible.
BilTAY's experience and guidance have been invaluable on our digital transformation journey. They don't just sell software — they deliver a corporate culture.
Real-time production tracking with ProCOST MES. Our decision-making processes accelerated dramatically.
Working with a company that has 20+ years of industry experience brings a completely different level of trust. Their technical support and consulting quality is unmatched.
BilTAY designs and delivers smart factory solutions with offices across Turkey — Eskişehir, Istanbul, Ankara and Gaziantep.
learn more about our 20+ years of experience and our vision for Industry 4.0
Brands that trust our robotics solutions
From automotive to aerospace, food to electronics — your reliable partner in industrial automation.
