ProCOST MES Manufacturing Execution System
Digitize your production processes end-to-end for real-time tracking, optimization and control.
ProCOST MES Manufacturing Execution System
ProCOST MES digitizes your production processes end-to-end, providing real-time tracking, optimization and control. Manage every step from work order creation to product shipment from a single platform, monitor OEE metrics in detail, analyze machine downtimes and fully digitize quality control checkpoints.
Achieve complete visibility and maximum efficiency on your production floor. Using AI algorithms, it optimizes production planning and improves efficiency with capacity management and dynamic scheduling.
Key Features
What makes this solution powerful.
Work Order Management
Complete management of work order creation, detailed planning, operator assignment, real-time tracking and completion processes.
Real-Time Production Tracking
Continuous monitoring of critical data such as production quantities, line speeds, overall efficiency and processing times through live dashboards.
OEE (Overall Equipment Effectiveness)
Maximize your production line effectiveness with detailed analyses of Equipment Availability, Performance and Quality metrics.
Machine Downtime Analysis
Categorization of downtime causes, durations and frequencies, root cause analysis and proactive improvement recommendations.
Quality Control Integration
Digitization of critical quality control checkpoints in production, measurement value entry, nonconformity detection and management.
Material Tracking
Precise tracking of raw material consumption, batch/serial number-based traceability and inventory optimization.
Labor Tracking
Operator clock-in/out records, operation durations and labor efficiency analyses to optimize resource utilization.
Bill of Materials (BOM) Management
Track product recipes, calculate material requirements and manage changes from a centralized structure.
Reporting & Analytics
Support strategic decision-making with detailed production reports, performance analyses, trend charts and customizable indicators.
Mobile MES
Production data entry via tablets and mobile devices, instant information access and flexibility in field operations.
Machine Integration
Seamless integration with PLC, SCADA, CNC systems and IoT sensor connections to transfer machine data directly to the system.
Shift Management
Production shift planning, shift-based performance tracking and reporting.
Maintenance Integration
Scheduled maintenance notifications, failure records and maintenance history tracking to extend machine lifespan.
Cost Tracking
Strengthen cost control with real-time production cost calculations and budget comparisons.
Capacity Planning
Optimize production planning with machine and workforce capacity analyses, load balancing and bottleneck detection.
Integrated Modules
Powerful modules designed to optimize your workflows and boost team productivity.
Integration Capabilities
Seamless integration of ProCOST MES with other BilTAY modules and enterprise systems.
ERP integration: Seamless integration with existing enterprise resource planning systems like SCIENTA ERP
QDMS integration: Works with Quality Document Management Systems like KAYISI
Planning systems: Data exchange with advanced planning systems like DUPUS AI
Automation systems: Connection with Industrial IoT and automation solutions like KUKLABAZ IIoT
MTConnect Protocol
Open-source, free industrial communication protocol for real-time data collection from CNC machines.
Real-time data collection from CNC machines, lathes and other production equipment
Automatic transfer of machine status, production counters, tool info, alarms and alerts
Standards-compliant, secure and high-performance data communication
Compatible with all common CNC control units worldwide
Plug-and-play integration ease
OPC (OLE for Process Control)
Industry-standard data communication protocol — integration with PLCs, SCADA systems and automation devices.
Seamless integration with PLCs, SCADA systems and automation devices
Modern, secure and platform-independent industrial communication architecture
Real-time data reading, writing and bidirectional synchronization support
Brand-independent structure — compatible with all common PLC and control systems from different manufacturers
Enterprise-grade security architecture with encrypted and secure data transfer
Advanced Capabilities
Enterprise-grade features and integrations.
Automated Data Collection
Eliminate manual data entry — collect machine data directly and automatically for error-free data flow.
Real-Time Machine Monitoring
Monitor machine status, production counters and alarms instantly, enabling proactive intervention.
Tool Life & Maintenance Tracking
Monitor tool wear and maintenance needs to prevent unplanned downtime and extend machine lifespan.
Energy Consumption Monitoring
Track energy consumption at machine and line level to optimize costs and achieve sustainability goals.
Full Automation & Industry 4.0
Industry 4.0-compliant full automation infrastructure with IoT sensors, PLC integration and AI-powered analytics.
Instant Machine Alarm Notifications
Machine failures and anomalies are instantly notified to relevant personnel, minimizing losses through rapid intervention.
Benefits & Use Cases
Measurable value for your organization.
Increased Production Efficiency
Achieve visible improvements in production efficiency through detailed OEE metric analysis and real-time monitoring.
Minimized Scrap & Losses
Minimize scrap rates and production losses through quality control checkpoints and machine downtime analysis.
Full Real-Time Visibility
Keep your finger on the pulse of your production line at all times with complete real-time visibility across processes.
Fast & Accurate Decision Making
Optimize production operations with data-driven, fast and accurate decision-making mechanisms.
Paperless Manufacturing
Complete digital transformation with paperless and eco-friendly production processes, reducing operational costs.
Full Traceability
Meet quality and compliance requirements with complete batch/serial number-based traceability of products and processes.
Implementation & Adoption
End-to-end support for seamless integration.
01
Analysis & Planning
Analysis of your current production processes, goal setting and creation of the implementation roadmap.
02
Machine Integration
Establishing machine connections via MTConnect, OPC and IoT protocols and preparing the automated data collection infrastructure.
03
System Setup & Training
ProCOST MES installation, ERP/QDMS/APS integrations and completion of operator/manager training.
04
Go-Live & Support
Validation on pilot line, rollout to all production lines and continuous technical support.
Related Products
Used in these bundles
Often paired with
This module is part of the following ready-made bundles. Browse the comparison page to see all combinations.
With BilTAY NexUS, we now manage production, sales, and inventory on a single platform. Data-driven decision making has become part of our daily routine.
After our move to SCIENTA ERP, our operational load dropped significantly. The BilTAY team behaved like a true business partner throughout the entire transition.
Since we started working with BilTAY, we've seen significant improvements in production planning. We feel the difference of data-driven decisions every day.
Lost time on our sheet metal processing lines has dropped to a minimum. The BilTAY MES integration was completed far faster than we expected.
On our digital transformation journey, BilTAY's combined software + consulting support was invaluable. We took the right steps in the right order.
We digitized both our industrial operations and our technical training infrastructure with BilTAY's solutions. Two different worlds, one ecosystem.
We achieved real-time visibility and production-planning integration in our machining operations with BilTAY. Our workflow became far more predictable.
Finding software that meets the strict quality requirements of the defense industry isn't easy. BilTAY proved to be a genuine solution partner in this field.
ProCOST MES gave us real-time visibility on the production floor. We can now instantly see the status of every machine on the line.
Having ERP, MES, and production tracking work together under one roof completely eliminated manual data transfer. BilTAY NexUS truly delivers an integrated ecosystem.
BilTAY's holistic approach to education and technology made a real difference in the digital transformation of our technical college.
BilTAY designs and delivers smart factory solutions with offices across Turkey — Eskişehir, Istanbul, Ankara and Gaziantep.
learn more about our 20+ years of experience and our vision for Industry 4.0
Trusted by leading companies
Our solutions are used by manufacturers across Turkey and beyond.
Our References
Turkey's leading manufacturing and technology companies grow with BilTAY NexUS.
With BilTAY NexUS, we now manage production, sales, and inventory on a single platform. Data-driven decision making has become part of our daily routine.
After our move to SCIENTA ERP, our operational load dropped significantly. The BilTAY team behaved like a true business partner throughout the entire transition.
Since we started working with BilTAY, we've seen significant improvements in production planning. We feel the difference of data-driven decisions every day.
Lost time on our sheet metal processing lines has dropped to a minimum. The BilTAY MES integration was completed far faster than we expected.
On our digital transformation journey, BilTAY's combined software + consulting support was invaluable. We took the right steps in the right order.
We digitized both our industrial operations and our technical training infrastructure with BilTAY's solutions. Two different worlds, one ecosystem.
We achieved real-time visibility and production-planning integration in our machining operations with BilTAY. Our workflow became far more predictable.
Finding software that meets the strict quality requirements of the defense industry isn't easy. BilTAY proved to be a genuine solution partner in this field.
ProCOST MES gave us real-time visibility on the production floor. We can now instantly see the status of every machine on the line.
Having ERP, MES, and production tracking work together under one roof completely eliminated manual data transfer. BilTAY NexUS truly delivers an integrated ecosystem.
BilTAY's holistic approach to education and technology made a real difference in the digital transformation of our technical college.
BilTAY designs and delivers smart factory solutions with offices across Turkey — Eskişehir, Istanbul, Ankara and Gaziantep.
learn more about our 20+ years of experience and our vision for Industry 4.0